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Course Objective

  • Define Lean and its key terms
  • Describe the Toyota Production System and the TPS house 
  • Describe the five critical improvement concepts
  • Use the Kano model to understand, describe, analyze, and improve value
  •  Identify and reduce various types of waste
  • Create a plan for a more environmentally Lean organization
  • Use the PDSA and R-DMAIC-S models to plan, execute, and evaluate Lean changes
  • Use Lean thinking frameworks, including 5W-2H, Genchi Genbutsu, and Gemba
  •  Prepare for and complete a basic 5-S
  • Describe the key elements of Kaizen events, particularly a Kaizen blitz Gather, analyze, and interpret data using flow charts, Ishikawa (fishbone) diagrams, SIPOC diagrams, and value stream maps
  • Go back to your organization with a plan to begin incorporating 
  • Lean into your corporate culture

Target Audience

This course is designed for New Hires, Executives, Managers and identified individuals in the organisation, integral to the business objectives and targets.

Course Content

  • Course Overview
  • Understanding Lean
  • The Toyota Production System
  • The Toyota Production System House
  • The Five Critical Improvement Concepts
  • Understanding Value with the Kano Model
  • Types of Waste
  • Creating a Lean Enterprise
  • The Plan, Do, Study, Act (PDSA) Cycle
  • Using the R-DMAIC-S Model
  • Lean Thinking Tools
  • Kaizen Events
  • Data Gathering and Mapping
  • A Plan to Take Home
  • Personal Action Plan
  • Recommended Reading List 
  • Post-Course Assessment

Course Duration

Total Course Duration
16 Hours (2 Days)
Illustration of professionals streamlining workflows, eliminating waste, and optimizing processes using Lean methodologies for efficiency and productivity.

Lean Process Improvement

16 Hours (2 Days)
HRD Corp Claimable

Application Process

Application

Send your application by email by applying, you will receive the status "Applicant"

Review

Exert Certification will review your work and training record. If the review is successful, your status will change to "candidate" and you can sign up for assessments.

Assessment

Assessment can be conducted at our training centres or the theory tests of all units can be conducted remotely. If your assessment is successful, and all fees are paid, your status will be changed to "certified person"

IECEx Certificate

Candidates fulfilling all requirements will be awarded an IECEx CoPC valid for five years. Certificates can be viewed online at www.iecex.com.

Re-Certification

You will need to apply for renewal of your certificate. Depending on if there have been changes to the relevant IEC 60079-standards, and depending on your work history during the past years, the Certification Body will decide if you will be offered a partial or full reassessment.

Training and Competency Development

 
mission

Our Mission

Empowering industries with expert technical training and competency development for safer, more efficient operations.
way

Our Way

We deliver tailored, hands-on training that bridges the gap between knowledge and real-world application.

Our Why

We believe that skilled professionals are the cornerstone of innovation and safety across all industries.

Our Impact

We make a difference by equipping professionals with the knowledge and skills to excel in challenging environments.

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